Same problems. Just bought a 2008 528i (E60) w/94k miles. Went to change the angel eyes from drab yellow to LUX LED's. Noticed bare wires on both sides of the bulb connectors, on both sides of the car. Tried to use electrical tape, just made more bare wire. The more I touched the wire, the more insulation flaked off, almost like a powder. I've never seen anything like it. Can't possibly be safe. Neighbor brought over a bottle of liquid tape, and I re-coated all the bare wire I could see, making sure each wire was separated so a short would not occur. That is a good TEMPORARY fix. Will have to stay on top of this problem, as the pictures above show that most, if not all, of the headlight wiring is made with bad wire insulation. A real disappointment in otherwise good German quality and engineering. I guess the source procurer at the factory saved BMW some big bucks on that wire!! This is definitely a NHTSA safety recall issue. Tort lawyers should have a field day on this one.
#1 X3 2006 2.5 #2 Land Cruiser 2016 4.0
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